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Comparison of Experimental & Computer Simulated Microstructure Textures of 6xxx

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A Methodology for Quantitative Three-Dimensional Comparison of Experimental and Computer Simulated Microstructure Textures of 6xxx Aluminum Alloy

Alexander R. Bandar*, and Steven R. Claves*, Jing Lu**, Karel Matous**, Wojciech Z. Misiolek*, Antionette M. Maniatty**,
*Institute for Metal Forming, Department of Materials Science and Engineering, Lehigh University
**Department of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute

Track: EXTRUSION PROCESS - Metallurgy/Measurement

ABSTRACT --- Two dimensional and three-dimensional microstructures of as-cast and
hot-deformed 6063 aluminum were obtained via Light-Optical-Microscopy (LOM) and
Electron-Back-Scatter-Diffraction (EBSD) at the Institute for Metal Forming at Lehigh
University. These microstructures were used as the seed structure for textureprediction
software developed at Rensselaer Polytechnic Institute, and for verification
of the final simulated deformed structure and crystallographic pole-plots. Techniques
for obtaining three-dimensional microstructures and for quantifying them into 3-D
datasets useful for Finite Element Modeling (FEM) analyses are discussed. Similar
techniques for acquiring the topology and distribution of α - and β -precipitates within
the three-dimensional grain morphologies are also discussed.

© Extrusion Technology for Aluminum Profiles Foundation (ET Foundation). All rights reserved. No part of The Proceedings may be reproduced in any form without the express written permission of the ET Foundation.

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